Mineral cast bathtub
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1700 x 750 mm, DuroCast Plus, White Matt
1700 x 750 mm, DuroCast Plus, White Matt
Production process for mineral cast bathtubs
Mineral cast is a modern bathtub material that consists of a mixture of natural minerals, color pigments and synthetic resin as a binder. But not all mineral castings are the same. Mineral cast bathtubs vary depending on the material composition and manufacturing method, and differ in terms of the mixing ratio and the type of rock. The latter includes, for example, crushed quartz or volcanic rock.
To produce mineral cast bathtubs of the highest quality, it is necessary to have control over every step of the production process. At Duravit, we therefore ensure that a high-precision mold is made by our own specialists, based on the design of the mineral cast bathtub. The recipe for the casting material is also developed by Duravit itself. Only through mutual coordination can the high manufacturing quality be guaranteed.
Cast mineral in a mold
The mineral materials, resin and hardener are mixed fully automatically in the appropriate mixing ratio under vacuum and then poured into a mold as a liquid product. Mixing under vacuum prevents air bubbles in the casting.
Hardening of the mineral cast bathtub
It can take up to twelve hours to dry a bathtub made of mineral casting. This process is divided into two drying phases, which can be accelerated by applying a small amount of heat. However, care should be taken here, as too much heat can cause stress cracks. DuroCast® bathtubs usually consist of two shells: the inside of the bathtub and the outer wall, which are joined together during the process using an adhesive and then have to harden again.
Manual finishing – drilling, gluing & sanding
Once the mineral cast bathtub has completely hardened, it can be lifted out of the mold. Holes can then be drilled for the drain, overflow, and faucet. After that, the tub and the cladding are glued together with a two-component adhesive and the glued areas are sanded by hand so that a completely even surface is created and no seam is visible. This can take several hours.
Quality inspection
Before the mineral cast bathtub is packed and shipped to the customer, the finish, drill holes and dimensions of each individual tub are checked and approved by the quality manager under special lighting of over 1000 lux. Different angles of incidence are also simulated. If the mineral cast tub passes the quality control, it is handed over to the shipping department.
Duravit DuroCast® mineral cast bathtubs
Our Duravit cast mineral bathtubs are made of the innovative cast mineral material DuroCast®. They impress with precise linearity and a warm, supple feel that is pleasant on the skin. The bathtubs can also be designed with surprisingly thin walls, thus allowing for a generous interior. Whether as a free-standing bathtub made of cast mineral composite, a built-in, pre-wall or corner bathtub, – thanks to the outstanding Duravit design, they are an eye-catcher in any bathroom. In addition, bathtubs made of cast mineral composite can be equipped with special highlights, such as an integrated whirlpool system.
Advantages of mineral cast bathtubs
Optics
Bathtubs made of cast mineral are particularly elegant in appearance and impress with their modern design and timeless elegance. With their stylish aesthetics, they can transform any bathroom into a visual wellness oasis.
Comfort
The velvety-soft, matt finish of mineral cast bathtubs feels very warm to the touch, unlike other bathtub materials, which is due to the low thermal diffusivity. The pleasant feel offers maximum comfort.
Durable material
The stability of the material means that it can withstand the stresses of everyday use and does not warp. This guarantees a long service life. The high-quality mineral cast bathtubs are highly resistant to acids and alkalis. Furthermore, mineral cast is completely free of harmful substances due to its composition and offers a wide range of combination options.
Care
The smooth, pore- and joint-free finish makes for easy day-to-day care of the cast mineral bathtubs. A soft, damp cloth, warm water with a little washing-up liquid or vinegar-based cleaner is all you need for a hygienic clean. Should a heavy object ever fall into the mineral cast tub and cause minor damage, DuroCast Plus and UltraResist, the Duravit materials for mineral cast bathtubs, can even be easily repaired. When carried out professionally, these repairs remain invisible.
Design
Bathtubs made of cast mineral are particularly elegant in appearance and impress with their modern design and timeless elegance. With their stylish aesthetics, they can transform any bathroom into a visual wellness oasis.
Skid resistance
The Finish of the mineral cast bathtubs is particularly slip-resistant. DuroCast Plus fulfills the requirements of slip-resistance class B even without an additional anti-slip coating, thus ensuring greater safety when bathing.